Unitherma
Steremat offers different types of induction hardening systems. Always tailored to your workpiece to be hardened and the associated hardness requirements - from universal systems to very compact systems to extremely precise designs and machining centers. Our background as a manufacturer of induction hardening systems is process development. Nothing would be worse than a hardening system that doesn't do what it's supposed to. With over 60 years of experience, we not only offer you the right hardening system, but also a functioning process. Get in touch with us to select the right inductive hardening system for you!
You have not enough workpieces to work to full capacity with an own hardening machine? Let us support by do service hardening for you. Contact us! Lohnhärterei HTB Härtetechnik GmbH Berlin
Unitherma | Thermocompact | Thermopraezisa | Thermoscan | |
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Specialty | Universal | Compact | Precise | Extended Travel |
Hardening & Annealing | | | | |
User-friendly user interface | | | | |
Remote maintenance | | | | |
Automatable | | | | |
Maximum travel of the Zaxis for moving the inductor | 400 mm | 1,000 mm | 1,500 mm | 3,500 mm |
Workpiece rotation | option | | | |
Turntable | | | ||
Precision guidance system | |
Small horizontal system | Medium horizontal system | Large horizontal system | |
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Specialty | simple | efficient | for extra long workpieces |
User-friendly user interface | | | |
Anti-crash system for inductors | one-dimensiona | two-dimensional | two-dimensional |
Maximum workpiece length | 1.800 mm | 6.000 mm | 12.000 mm |
remote maintenance | option | | |
Hardening and tempering | | | |
Parallel loading and processing | | | |
Automatable | option | | |
Data archiving | option | |
Do you want to braze quickly and efficiently? And you also want the process to be repeatable over and over again, even if someone else is doing it?
With the induction brazing systems from Steremat you can do all of this. We offer solutions from simple manual workstations to fully automatic, complex brazing systems. Let’s work together to find the right inductive brazing system for you.
Manual workstation | Semi-automatic brazing system | Fully automatic brazing system | |
---|---|---|---|
Special feature | Simple and functional | Efficient | Highly specialized |
User-friendly operation | | | |
Operation mode | individually manually | Alternating placement and brazing | manually or automatically |
Protective gas | optional | optional | optional |
Extension | optional | optional | optional |
Temperature control | optional | optional | optional |
Remote maintenance | optional | optional | optional |
Automatable | | | |
Axis system for workpiece positioning | | |
Are you looking for a way to braze pole coils safely and precisely? You can find your solution here. There are two levels of automation available for you. The pole coil brazing device is the cosy way because it is operated manually. You can set them up easily as a swivel arm positions the inductor and press. You can lower the brazed turns manually.
You can work even faster and more precisely with the automatic pole coil brazing system, as it is characterized by short cycle and set-up times as well as high geometric accuracy. The set-up takes place effortlessly through the four brazing towers on the transverse trolleys, each with inductor, pyrometer, press and suction. The brazed turns are conveniently lowered under program control.
Please do not hesitate to contact us. We look forward to you!
| Manual pole coil brazing device | Automatic pole coil brazing system |
Special feature | Simple | Efficient |
Fixation of the copper conductors | Mechanical | Pneumatic |
Brazing the turns | Manually | Automatically |
User friendly operation | | |
Remote Maintenance | optional | option |
Automatic lowering of the brazed turns | | |
Automatable | |
When joining, two or more workpieces are firmly connected to one another in manufacturing technology. For this purpose, inductive heating can be used for the joining process. Customized manual workstations are available for joining and shrinking components. Common components are, for example, gears, gear wheels, impellers, bearings, bushings, housings, shafts, rotors, stators, laminated stacks ...
In the case of complex joining processes, the joining system can also be fully automated for you. Let’s talk to find the right system for you.
| Equipment for starters | Manual joining system | Automatic joining system |
Special feature | Simple | Functional | Efficient |
User-friendly operation | | | |
Process development | | | |
Integration in the production line | | | |
Temperature control | option | option | option |
Automatable | option | option | |
Axis system for workpiece positioning | option | | |
Remote maintenance | option | | |
Inductor anti-crash system to set up | |
Induction heating can be used in many ways. The right heating is available for you when it comes to hot forming, laser or repair welding or stress relief in workpieces. This allows you to bring your workpiece to the right temperature with an inductive heating system. Gladly also under protective gas to avoid scaling. Contact us!
Equipment for starters | Fully automatic heating system HOTBOX | |
Specialty | simple | pragmatic |
User-friendly operation | | |
Process development | | |
Automatable | | |
Integration in the production line | | |
Protective gas | option | option |
Temperature control | option | option |
Remote maintenance | option | |
Axis system for workpiece positioning | |
A machining center is a linked system to automatically heat a workpiece at several points. The heating can be used for various applications, such as hardening, brazing or joining components. Machining centers are specifically adapted to your workpiece. A machining center is designed to completely inductively machine a workpiece.
Often 5 or more CNC axes are installed. The workpiece is automatically recognized and separated. The machining center automatically selects the appropriate machining program. Contact us to configure your individual machining center!
| Machining center |
Specialty | Fully automatic |
User-friendly operation | |
CNC axes | |
Parameter monitoring | |
Integration in the production line | |
Protective gas | option |
Temperature control | option |
Remote maintenance | option |
Archiving per component | option |
The generator is the energy source for inductive heating. The correct selection of the generator is crucial for the success of the warming. There are medium-frequency, high-frequency and multi-frequency generators in various power classes from 5-1,000 kW.
We will help you design the generator correctly so that you can work optimally.
Do you need a generator to bridge a breakdown or to try out a new project for you? Several loan devices are available for this purpose.